Case Studies

 

TKOTL 55 Area 72 Tseung Kwan O

 

Notable Features
 
bullet Construction waste reduction/recycling program
bullet Reduced Construction waste due to use of factory manufactured aluminium formwork panels
bullet Application of value engineering in terms of slab and wall formwork
bullet Use of system formwork
bullet Use of bay windows and A/C hoods 
bullet Aluminium formwork panels were used for casting the structural shear walls
bullet Reuse of aluminium formwork panels
bullet V-shaped prop head system

Basic Information
 
bullet Location: Tseung Kwan O
bullet Site Area: 500,000 sq ft
bullet Building Type: 15 luxurious residential towers in three phases
bullet Contract Period: 750 days for phase 1
bullet Facilities: Club house, swimming pool, tennis court, children's play ground, car park etc.
bullet Client: Arrowtown Assets Limited
bullet Architect: Wong Tung & Partners Ltd.
bullet Quantity Surveyor: Davis Langon & Seah Hong kong Ltd.
bullet Structural Engineer: Joseph Chow & Partners Ltd.
bullet E&M Consultant: Meinhardt (M&E) Ltd.
bullet Main Contractor: Sanfield Building Contractors Ltd.
bullet Building costs: HK$ 1600 million for phase 1 

Overview
 

The Tseung Kwan O TKOTL 55 development, named as Ocean Shore with a site area of over 500,000 square feet, consisted of 15 luxurious residential towers to be constructed in 3 phases. 

Following to the client's requirement, the architect emphasized his design to capture the greenery surrounded either along the hillside or the lush plantation of the landscaped podium garden. A 3 levels podium structure was therefore designed to provide space for various facilities including the clubhouse, swimming pool, tennis court, children's play ground, car park etc. 

It was the developer's vision to provide the best not only the large scale master layout plan but also the quality of the apartment to the residents lived there.

Plastering and Finishing
 
The main advantage of aluminium formwork was good alignment and verticality with good concrete finish surface which minimised the cost on plastering and finish work. High quality Aluminium Formwork Panels ensure consistency of dimensions. On the removal of the formwork mould, a high quality concrete finish was produced to accurate tolerances and verticality. The high tolerance of the finish means that no thick plastering was required. Typically a 3mm to 4mm skim coat was applied internally prior to finishing and a 6 mm build up coat prior to laying tiles.
 

Contact of Contractor
 
Sanfield Building Contractors Ltd.
44/F, Sun Hung Kai Center,
30 Harcourt Road, Wanchai, Hong Kong.
Tel: (852) 2827 8111
Fax: (852) 2827 0717

   
Slab and Wall System
 
It had been the client's intention to use system formwork for a better quality concrete finish and good alignment and verticality. However with the complex architectural features, bay windows and A/C hoods etc. were adopted in this project, the use of large steel panel or precast concrete panel was not an option for the construction in this project.
 
 
The engineer was requested to explore the possibility of using aluminium handset system formwork on both technical and cost effectiveness requirements. A simple handset aluminium formwork was finally chosen to use on three residential blocks of phase 1 and majority of the aluminium formwork panels will be reused on the residential blocks of phase 2. The advantages of aluminium formwork are:
 
bullet Good alignment and verticality
bullet High finish quality
bullet No tower crane required
bullet Require unskilled labour force
bullet Environmental friendly
bullet Speedy and economical
bullet Earlier stripping of forms

Comparison of Aluminium system and Timber Formwork
 
  Timber Formwork System Formwork

Material

Timber and Plywood

All Aluminium

Durability

20 times

120-150 times

Wastage

Yes

No

Quality

Subject to Workmanship

Good

Labour

Skilled

Unskilled

Flexibility

More

Less

Cost

HK$100-140/m2

HK$140-180/m2

 

Steel Column Formwork
 
Steel column formwork was used to construct the large circular column as shown in the figure below.
 

 
Steel forms are very durable and can be recycled many times. Steel forms produce a better quality concrete product.
 

 

Waste Management
 
bullet Material control
bullet Reusable material adopted-aluminium formwork
bullet Surplus steel bars were stored for reuse
bullet Job-site recycling

 

Low-Waste Buildings Technologies & Practices
Home